0 绪论
金属材料:metal material (MR)
高分子材料:high-molecular material
陶瓷材料:ceramic material
复合材料:composition material
成形工艺:formation technology
1 铸造
铸造工艺:casting technique
铸件:foundry goods (casting)
机器零件:machine part
毛坯:blank
貉性能:mechanical property
砂型铸造:sand casting process
型砂:foundry sand
1.1 铸件成形理论基础
合金:alloy
铸造性能:casting property
工艺性能:processing property
收缩性:constringency
偏析性:aliquation
氧化性:oxidizability
吸气性:inspiratory
铸件结构:casting structure
使用性能:service performance
浇不足:misrun
冷隔:cold shut
夹渣:cinder inclusion
粘砂:sand fusion
缺陷:flaw, defect, falling
流动性:flowing power
铸型:cast (foundry mold)
蓄热系数:thermal storage capacity
浇注:pouring
凝固:freezing
收缩性:constringency
逐层凝固:layer-by-layer freezing
糊状凝固:mushy freezing
结晶:crystal
缩孔:shrinkage void
缩松:shrinkage porosity
顺序凝固:progressive solidification
冷铁:iron chill
补缩:feeding
等温线法:constant temperature line method
内接圆法:inscribed circle method
铸造应力:casting stress
变形:deforming
裂纹:crack
机械应力:mechanical stress
热应力:heat stress
相变应力:transformation stress
气孔:blow hole
铸铁:ingot
铸钢:cast steel
非铁合金:nonferrous alloy
灰铸铁:gray cast-iorn
孕育处理:inoculation
球墨铸铁:spheroidal
球化处理:sheroidisation
可锻铸铁:ductile cast iron
石墨:graphite
蠕墨铸铁:vermicular cast iron
热处理:heat processing
铝合金:Al-alloy
熔炼:fusion metallurgy
铜合金:copper alloy
氢脆:hydrogen brittleness
1.2 铸造方法 (casting method)
手工造型:hand moulding
机器造型:machine moulding
金属型:metal mold casting
金属模:permanent mould
压力铸造:press casting
熔模铸造:investment moulding
蜡膜:cere
离心铸造:centrifugal casting
低压铸造:casting under low pressure
差压铸造:counter-pressure casting
陶瓷型铸造:shaw process
1.3 铸造工艺设计
浇注位置:pouring position
分型面:mould joint
活块:loose piece
起模:patter drawing
型芯:core
型芯撑:chaplet
工艺参数:processing parameter
下芯:core setting
合型:mould assembly
冒口:casting head
尺寸公差:dimensional tolerance
尺寸公差带:tolerance zone
机械加工余量:machining allowance
铸孔:core hole
非标准:nonstandard label
收缩率:rate of contraction
线收缩:linear contraction
体收缩:volume contraction
起模斜度:pattern draft
铸造圆角:curving of castings
芯头:core register
芯头间隙:clearance
芯座:core print seat
分型线:joint line
分模线:die parting line
1.4 铸造结构工艺性
加强筋:rib reinforcement
撒砂:stuccoing
内腔:entocoele
2 金属塑性加工
塑性加工:plastic working
塑性:plastic property
锻造:forge work
冲压:punching
轧制:rolling
拉拔:drawing
挤压:extruding
细化晶粒:grain refinement
热锻:hit-forging
温锻:warm forging
2.1 金属塑性加工理论基础
塑性变形:plastic yield
加工硬化:work-hardening
韧性:ductility
回复温度:return temperature
再结晶:recrystallize
再结晶退火:full annealing
冷变形:cold deformation
热变>:heat denaturation
锻造比:forging ratio
镦粗:upset
拔长:pull out
纤维组织:fibrous tissue
锻造性能:forging property
可锻性:forgeability
>形抗力:resistance of deformation
化学成分:chemical constitution
热脆性:hot brittleness
冷脆性:cold-shortness
变形速度:deformation velocity
应力状态:stress condition
变形温度:deformation temperature
过热:overheating
过烧:burning
脱碳:carbon elimination
始锻温度:initiation forging temperature
终锻温度:final forging temperature
2.2 金属塑性加工方法
自由锻:flat-die hammer
冲孔:jetting
弯曲:bend
弯曲半径:bending radius
切割:cut
扭转:twist rotation
错移:offsetting
锻接:percussion
基本工序:basic process
辅助工序:auxiliary process
精整工序:finishing process
模锻:contour forging
锻模:forging die
胎膜锻:fetal membrane forging
剪床:shearing machine
冲床:backing-out punch
冲裁:blanking
弹性变形:elastic distortion
塑性变形:plastic yield
剪切变形:shearing deformation
最小弯曲半径:minimum bending radius
曲率:angularity
弯裂:rupture
回弹:rebound
辊轧:roll forming
辊锻:roll forging
斜轧:oblique rolling
横轧:transverse rolling
辗压:tamping drum
挤压:extruding
拉拔:draft
2.3 塑性加工工艺设计
工艺规程:process specification
锻件图:forging drawing
敷料:dressing
锻件余量:forging allowance
锻件公差:forging tolerance
工夹具:clamping apparatus
加热设备:firing equipment
加热规范:heating schedule
冷却规范:cooling schedule
后续处理:after treatment
分模面:die parting face
冲孔连皮:punching the wad
模锻斜度:draft angle
圆角半径:radius of corner
圆饼类锻件:circumcresent cake-like forging
长轴类锻件:long axis-like forging
2.4 锻件结构工艺性
锥体:cone
斜面:cant
空间曲线:curve in space
粗糙度:degree of roughness
2.5 冲压件结构工艺性
3 焊接
焊接:welding
铆接:riverting
熔焊:fusion welding
压焊:press welding
钎焊:braze welding
3.1 焊接理论基础
冶金:metallurgy
电弧焊:arc welding
气焊:acetylene welding
电渣焊:electro-slag welding
高能束焊:high energy welding
电子焊:electronic welding
激光焊:laser welding
等离子焊:plasma welding
电弧:electric arc
阳极区:anode region
阴极>:negative polarity
弧柱区:arc stream
正接法:electrode negative method
反接法:opposition method
脱氧剂:deoxidizing agent
焊缝:welded seam
焊缝区:weld zone
熔合区:fusion area
热影响区:heat-affected zone
脆性断裂:brittle fracture
过热区:overheated zone
正火区:normalized zone
相变区:phase change zone
焊接应力:welding stress
收缩变形:contraction distortion
角变形:angular deformation
弯曲变形:bend deformation
扭曲变形:warping deformation
波浪变形:wave transformation
反变形法:reversible deformation method
刚性固定法:rigid fixing method
预热:warming-up
缓冷:slow cool
焊后热处理:postweld heat treatment
矫形处理:shape-righting
3.2 焊接方法
埋弧焊:hidden arc welding
气体保护焊:gas shielded arc welding
氩弧焊:argon welding
熔化极氩弧焊:consumable electrode argon welding
钨极氩弧焊:argon tungsten-arc welding
二氧化碳气体保护焊:CO2 gas shielded arc welding
碳弧焊:carbon arc welding
碳弧气刨:carbon arc air gouging
电渣焊:electro-slag welding
高能焊:high grade energy welding
等离子弧切割:plasma arc cutting (PAC)
堆焊:bead weld
电阻焊:resistance welding
电焊:electric welding
缝焊:seam welding
压焊:press welding
多点凸焊:multiple projection welding
对焊:welding neck
摩擦焊:friction welding
扩散焊:diffusion welding
硬钎料:brazing alloy
软钎料:soft solder
3.3 常用金属材料的焊接
焊接性:weldability
焊接方法:welding method
焊接材料:welding material
焊条:electrode
焊剂:flux material
碳素钢:carbon steel
低碳钢:low carbon steel
中碳钢:medium carbon steel
高碳钢:high carbon steel
低合金钢:lean alloy steel
不锈钢:non-corrosive steel
有色金属:nonferrous metal
3.4 焊接工艺设计
型材:sectional bar
药皮:coating
焊丝:soldering wire
连续焊缝:continuous weld
断续焊缝:intermittent weld
应力集中:stress concentration
焊接接头:soldered joint
坡口:groove
对接:abutting joint
搭接:lap joint
角接:corner joint
4 粉末冶金(power metallurgy)
粉末冶金成品:finished power metallurgical product
铁氧体:ferrite
硬质合金:sintered-carbide
高熔点金属:high-melting metal
陶瓷:ceramic
4.1 粉末冶金工艺理论基础
压坯:pressed compact
扩散:diffusion
烧结:agglomeration
固溶: solid solubility
化合:combination
4.2 粉末冶金的工艺流程
<备:preparation
预处理:anticipation
还原法:reduction method
电解法:electrolytic method
雾化法:atomization
粒度:grain size
松装密度:loose density
流动性:flowing power
压缩性:compressibility
筛分:screen separation
混合:compounding
制粒:pelletization
过烧:superburning
欠烧:underburnt
5 金属复合成型技术
自蔓延焊接:SHS welding
热等静压:HIP
准热等静压:PHIP
5.1 液态成型技术与固态成型技术的复合
高压铸造:high-pressure casting
电磁泵:magnetic-pump
压射成型:injection molding
柱塞:plunger piston
冲头:drift pin
凝敕ǎ篺reezing method
挤压法:extrusion method
转向节:knuckle pivot
制动器:arresting gear
5.2 金属半凝固、半熔融成型技术
凝固:freezing
半熔融:semi-vitreous
触变铸造:thixotropy casting
触变锻造:thixotropy forging
注射成型:injection molding
5.3 其他金属成型新技术
快速凝固:flash set
非晶态:amorphous
溢流法:press over system
喷射沉积:ejecting deposit
爆炸复合法:explosion cladding method
扩散焊接:diffusion welding
挤压:extruding
轧制:roll down
6 非金属材料成型技术
6.1 高分子材料成型技术
高分子材料:non-metal material
耐腐蚀:resistant material
绝缘:insulation
老化:ageing
耐热性:heat-durability
粘弹性:viscoelasticity
塑料:plastic material
橡胶:rubber
合成纤维:syntheticfibre
涂料:covering material
粘结剂:agglomerant
粘度:viscosity
热塑性塑料:thermoplastic plastics
热固性塑料:thermosetting plastic
通用塑料:general-purpose plastics
工程塑料:engineering plastic
薄膜:thin film
增强塑料:reinforced plastics
浇注塑料:pouring plastics
注射塑料:injiection plastics
挤出塑料:extrusion plastics
吹塑塑料:blowing plastics
模压塑料:die pressing plastics
聚合物:ploymer semiconductor
吸湿性:hygroscopic cargo
定向作用:directional action
生胶:green glue stock
填料:carrier
丁苯橡胶:SBR
顺丁橡胶:BR
氯丁橡胶:CR
丁腈橡胶:NBR
硅橡胶:Q
聚氨酯橡胶:U
压延:calender
硫化:sulfuration
胶粘剂:adhesive
胶接:glue joint
刹车片:brake block
零件修复:parts renewal
蜂窝夹层:honeycomb core material
6.2 工业陶瓷制品的成型技术
干燥:drying
坯料:blank
润滑剂:anti-friction
结合剂:binder
热压铸:hot injiection moulding
6.3 非金属材料成型技术的新进展
热压烧结:hot pressed sintering
7 复合材料的成型技术
复合材料:composite material
树脂:resin
7.1 金属复合材料的成型技术
硼纤维:boron fiber
钛合金:titanium alloy
碳纤维:carbon filter
等离子喷涂:plasma spraying
浸渍法:immersion method
锭坯:ingot blank
7.2 聚合物基复合材料的成型技术
晶须:whisker
缠绕成形:enwind forming
湿法缠绕:wet method enwind
7.3 陶瓷复合材料成型技术
料浆:slurry
溶胶-凝胶法:sol-gel method
化学气相沉积: chemical vapor deposition (CVD)
原位:in situ
8 材料成型方法的选择
粉末冶金:powder metallurgy
工程塑料:engineering plastics
工程陶瓷:engineering ceramics